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Aug 30 2018

Capacitor Guide

Introduction

As a passive component used in circuits, capacitors such as aluminum electrolytic capacitors, filter capacitors, tantalum capacitors, and chip ceramic capacitors are often seen. Due to the features of each capacitor, the corresponding application is different. So this article first introduces the basic knowledge of capacitors, whose differences and characteristics was compared, then summarizes the techniques for selecting capacitors in practice.

Article coreChoose capacitor according to its nature and actual circuit conditionPurposeChoose capacitor according to its nature and actual circuit condition
Article nameCapacitor GuideCatagoryElectronic component
ApplicationCircuitsKeywordsCircuit, capacitors






Catalogs

1. Basic knowledge of capacitors:
Ⅰ Classification and function of capacitors
Ⅱ Capacitor symbols
Ⅲ Unit of capacitance
Ⅳ Capacitor withstand voltage Unit: V
Ⅴ Types of capacitors

2. How to choose capacitor in the circuit(4 types of capacitor)
1) Aluminum electrolytic capacitors
2) Filter capacitor
3) Tantalum capacitors
4) Ceramic capacitors



Details

Basic knowledge of capacitors

    Ⅰ. Classification and function of capacitors

    A capacitor consists of two metal poles with an insulating material (medium) sandwiched between them. According to the structure, capacitor can be divided into fixed capacitor, variable capacitor, and adjustable capacitor. And according to the dielectric material, capacitor can be divided into gas-dielectric capacitor, liquid dielectric capacitor, inorganic solid dielectric capacitor, organic solid dielectric capacitor and electrolytic capacitor. Capacitor is also divided into polar capacitor and non-polar capacitor based on polarity. And electrolytic capacitor is the most common one. The capacitor has the function of blocking DC power and passing AC power in the circuit

Variable capacitor.jpg

    Ⅱ. Capacitor symbols

    There are domestic capacitor symbols and international electronic symbol notation and both are similar. The only difference is in polar capacitance, the domestic use an empty box under a horizontal line to represent the positive pole, while the international is a ordinary capacitance symbol plus a "+" symbol. In the circuit diagram, capacitors are generally identified by the symbol C .

symbols of capacitors.jpg

    Ⅲ. Unit of capacitance

    The basic unit of capacitance :  F,μF , nF and pF. The latter three are more common than the first in reality, and the exact conversion between them is as follows:

1F=1000000μF

1μF=1000nF=1000000pF


    Ⅳ. Capacitor withstand voltage Unit: V  

    Each capacitor has its withstand voltage value, which is one of the important parameters of it. The nominal withstand voltage values of common non-polar capacitors are 63V, 100V, 160V, 250V, 400V, 600V, 1000V, etc. The withstand voltage of a polar capacitor is relatively lower than that of a non-polar capacitor, including 4V, 6.3V, 10V, 16V, 25V, 35V, 50V, 63V, 80V, 100V, 220V, 400V, ect.


    Ⅴ. Types of capacitors

    There are many kinds of capacitors, they can be divided into non-polar variable capacitors, non-polar fixed capacitors and polar capacitors according to working principle. Based on the material,they can be divided into CBB capacitors (polyethylene), polyester capacitors, ceramic capacitors, mica capacitors, solenoid capacitors, electrolytic capacitors, tantalum capacitors and so on.


CBB capacitor.jpg



Selection tips of capacitors 

    With the basic knowledge of capacitors above, let's compare the differences and characteristics of several capacitors, and summarize some techniques for selecting capacitors in actual circuits and here is a video explaining how to do.


(1) Aluminum electrolytic capacitors

    The main components are aluminum foil and electrolyte. And its production process is to roll the aluminum foil into a column shape, injects a liquid electrolyte, and then leads out the positive and negative terminals, finally seals the core material of the capacitor in the metal casing. There is a certain proportion of water in the liquid electrolyte,which can be decomposed into hydrogen and oxygen when there is leakage current flowing through the capacitor. Oxygen can form a new oxide film with the anode through oxidation reaction and hydrogen is discharged through the rubber plug of the capacitor, which can prevent capacitor from damage. The simple producing process and the low cost are advantages of the aluminum electrolytic capacitor. In addition,its other characteristics are as follows:

Aluminum electrolytic capacitor.jpg

  • Since the sealed case is not completely sealed, the electrolyte will dry easily, so the life of the aluminum electrolytic capacitor is limited.

  • The presence of water in the electrolyte affects the performance of the aluminum electrolytic capacitor in high temperature and low temperature environment. 

  • Due to process characteristics, ESR and ESL of aluminum electrolytic capacitor is more difficult to be small, so its self-resonance frequency is usually relatively low, roughly in the range of dozens of KHz to several MHz.

  • The capacity of the aluminum electrolytic capacitor is positively related to the size of the aluminum foil, and the capacity can be made large. The larger the capacity, the larger the capacitance size.

     According to the above characteristics, aluminum electrolytic capacitors are widely used in low-frequency filtering applications, especially in the environment of dozens of KHz to several MHz. For example, the output filtering of the power supply often applies aluminum electrolytic capacitor. When using aluminum electrolytic capacitors, the capacitor withstand voltage should meet the circuit requirements.

    In addition, in other cases where the requirements are not strict, the capacity can be selected as large as possible. The larger the capacity, the smaller the ESR, which is easier to meet the requirement of target impedance of the circuit. Small-volume and small-capacity aluminum electrolytic capacitors should be avoided in some high-temperature environments to prevent the evaporation of the electrolyte, which will cause the capacitor failure to affect the operation of the entire circuit. 


(2) Filter Capacitors

    Electrolytic capacitors must be used since filter capacitor is large after rectification. When the filter capacitor is used in a power amplifier, the value should be 10000uF or more, and when used in a preamplifier, the capacity can be about 1000uF. When the power supply filter circuit is directly supplied to the amplifier, the larger the capacity, the better the sound quality. However, a large capacity capacitor will cause the impedance to rise from around 10 kHz. To avoid this, several small capacitors should be connected in parallel to form a large capacitor and several thin film capacitors should be connected in parallel next to the large capacitor. The characteristics of filter capacitance include the following aspects:

 Filter capacitor.jpg

  • The harmonic filter loop consists of a capacitor series reactor. The lowest impedance is formed at a certain harmonic order to absorb a large amount of harmonic current, and the quality of the capacitor affects the stable absorption effect of the harmonic filter. The service life of the capacitor has a great relationship with temperature: the higher the temperature, the lower the life. Filter full-film capacitor has the characteristics of low temperature rise, which can guarantee its service life.

  • Low loss, dielectric loss tangent (tgδ): 0.0003

  • Complying with GB and IEC standards, its internal unit capacitor is equipped with protection devices.

  • Small size and light weight, easy to carry and install

      We can understand from the above characteristics that the filter capacitor is a kind of energy storage device that connects in parallel at the output end of the rectifier power supply circuit, and plays a role to reduce the AC ripple ripple coefficient and smooth the DC output. In an electronic circuit that converts AC to DC power, the filter capacitor not only stabilizes the DC output of the power supply, but also reduces the influence from alternating pulsating ripple to the electronic circuit. It also absorbs current fluctuations generated during the electronic circuit and the interference via AC supply, which makes the working performance of the electronic circuit more stable.


(3) Tantalum capacitors 

    Tantalum capacitorsare another widely used capacitors. Tantalum capacitors are also an electrolytic capacitor like aluminum electrolytic capacitors. Its main process is to press and form the tantalum powder into a porous solid block, which is anodized to form an oxide film, then covered with a solid electrolyte, coated with a layer of graphite and lead-tin coating, and finally encapsulated with resin to be solid tantalum capacitor. And tantalum capacitors have following characteristics:

Tantalum capacitors .jpg

  • Unlike aluminum electrolytic capacitors, the electrolyte of tantalum capacitors is solid, so there is no problem of electrolyte to be dry and the life will be longer.

  • Since the capacity temperature characteristics of the solid electrolyte are relatively stable, the temperature has little effect on the capacitance capacity, so its performance is superior to the aluminum electrolytic capacitor no matter the temperature is high or low.

  • Tantalum electrolytic capacitors can achieve smaller packages with larger capacity, so ESR and ESL can be controlled to be smaller, and its self-resonance frequency is higher than aluminum electrolytic capacitors.

  • It is more complicated than aluminum electrolytic capacitors in process, and the cost is higher.

     Compared to aluminum electrolytic capacitors, tantalum capacitors have many unique advantages, and tantalum capacitors can be a good substitute for aluminum electrolytic capacitors in some filtering circuits. However, there are several points that need attention: Due to the structure of the tantalum capacitor, the withstand voltage is generally not high, so attention should be paid to the withstand voltage requirement in the actual circuit, and a certain margin should be left. Tantalum capacitors are not as good as aluminum electrolytic capacitors in dealing with power supplies,for example, instantaneous large current surges and large voltage transients. In practice, we can ignore the effect of temperature as it has little effect on tantalum capacitors.


(4) Ceramic capacitors

    Being most used in practice and having relatively simple structure, ceramic capacitors are alternately stacked and sintered together by ceramic sheets. Its main features are:

Ceramic capacitors.jpg

  • Small size. The ceramic capacitor has a simple structure and can be made small in size, and ceramic capacitor of 0402 or even 0201 package is widely used in applications such as mobile phones whose size is strictly required.

  • Stable electrical performance and not sensitive to temperature.

  • Low ESR, ESL values, high self-resonance frequency, and can satisfied the filtering requirements of several MHz to 1 GHz on PCB.

  • The structural characteristics and the packaging of the multilayer cause it perform terrible in resisting bending, and the bending deformation of the PCB may cause capacitance cracking and failure.

       According to the above characteristics, including the filtering scenarios, ceramic capacitors are also widely used in various applications such as blocking, coupling, and bypass. Its operating frequency is greatly improved compared to electrolytic capacitors, and can meet the applied requirement of several MHz to 1 GHz.


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